Staff Mech (Cement Mill)

Maintenance & operation Activities

Execution of preventive & corrective maintenance activities.

- Ensure periodic checking.
- Manpower planning in advance for daily jobs.
- Planning and procurement of advanced good quality tools and tackles for fast execution of jobs.
- Eliminating non value adding activities.
- Daily monitoring of equipment health and maintaining records.
- Maintaining proper housekeeping and following good maintenance practices.
- Discussion on chronic problems with your dept. team and & co-workers, and eliminate it.

Reduction in plant breakdown.

- Analysis of major / minor breakdowns and plan corrective actions accordingly.

-Availability of critical equipment spare parts and raising indent for procurement as per requirement.

-Plane and installation of critical equipment stand by if possible and under the cost.

-Execution of preventive maintenance activities as per schedule and equipment site condition.

3.Shutdown Jobs Performing

-Prepare the job list for shutdown as per priority for the plant.

- Proper Job planning for shutdown jobs.

- Planning of contractor jobs to be carried out and raise service work order accordingly.

- Spare parts planning for major shutdown jobs as well as fulfilling day today basis requirements.

- Planning and procurement of advanced good quality tools and tackles for fast execution of jobs

4.Cost Control

(Spare, lubrication, Manpower cost & inventory)

- Planning of spare parts and raising indent for procurement as per requirement.

- Inspection of materials from reputed suppliers as per OEM requirement for achieving longer life of equipment.

- Close monitoring on worker's overtime.

-Minimise leakages and wastages.

-Identification of maintenance cost reduction parameters.

System Management

(Effective implementation of all IMS and other systems requirements through involvement for continuous improvement in plant working condition & quality standards)

-To implement improvement project to reduce repetitive problems/breakdown or losses.

-Timely submission of Kaizen, OPL, Good to fine, suggestion on system

-Developing and sustaining Model area in respective sections

-100% active participation in respective KFA & GRT meetings and giving inputs related to bring new technology, innovation and improvements towards productivity. Conduct awareness programs down the level team

-To know about IMS and other systems requirement and documents for Non-Conformity in section during internal and external audits or assessments.

-Implementation of critical spares & consumable SOP without any defilement

- Identify & arrange rectification of leakage points/unsafe points along with monitor & take corrective action for emission levels.

Focus on SHE (Safety, Health & Environment) along with Sustainability initiatives

• Ensuring 100% compliance of all safety standards and all applicable recommendations related to their concerned area.
• Educating team about I know my job, I know the hazards associated with my job and I applied control measures & I escalate to my senior among manpower deployed in sections/department manpower including peer, WB & CL manpower.
• Timely conducting scheduled SO round and reporting of accidents, incidents and near misses on occurrences in the area of concern in system.
• To conduct daily Tool Box Talk as schedule and before start the job any critical job along with SWP.
• Active participation in safety training, safety sub committees, standard champions meeting and any safety event.
• Ensure good housekeeping, limited use of power, no leakage of water, oil, air etc. and reporting concerned if any abnormalities for corrective action.
• Adhering of all safety precautions on the site and off the site.
• Replicating good practice for saving environment for long run sustainability and creating awareness among manpower to save guard natural resources.