Ensure that maintenance strategies align with and support the business plan.
Evaluate business performance metrics and execute plans and activities to close identified performance gaps.
Maintain accurate master data to support the maintenance strategy.
Develop and implement maintenance strategies to preserve asset integrity and achieve statutory compliance.
Initiate engineering notifications to modify or procure plant and equipment in alignment with the business plan.
Drive defect and waste elimination activities on-site.
Investigate maintenance-related events and initiate action to prevent reoccurrence.
Manage the portfolio of Maintenance function improvement initiatives.
Collaborate with other functions and sub-functions to align activities.
Create the local training curriculum and apply the training governance framework for functionally-owned training.
Reliability:
Expertise in reliability techniques and skills to develop new reliability models
Study layout, installation, schematics, equipment (drawings, CAD models, technical documents) and interface with cross functional teams to understand their functionality and determine failure modes.
Search for and Identify correct failure data for components from various sources such as field data, historical references and data bases.
Work with cross functional teams to do Failure Mode Effect Analysis (FMEA)
Use appropriate reliability assessment tools (RBD, Event Tree Analysis, Fault Tree Analysis etc.) to predict product or system reliability.
Provide expert inputs for reliability demonstration tests and monitor and analyze the test results.
Review results and reports of reliability analyses carried out by other members of the team.
Analyze field failure data to update FMECA and RAM to track reliability growth.
Functional skills:
Translate the business plan, including its objectives, value drivers, key initiatives, and significance for the Maintenance A&I sub-function, into an actionable plan.
Demonstrate knowledge and application of the Risk Management Process for managing the effectiveness of Critical Controls.
Understand asset integrity principles and how they are applied within the Maintenance function.
Assess the impact of maintenance efforts on overall site performance.
Demonstrate how the Maintenance function interacts with other parts of the organization to deliver value.
Understand the Work Management Process and Master Data, and demonstrate their application.
Apply the Management of Change process effectively.
Understand the Corporate Alignment Planning process and its implications for maintenance budgets.
Demonstrate the ability to systematically identify and eliminate waste from Maintenance Processes.
Demonstrate knowledge of and promote proactive defect elimination process and principles, embedding them into existing maintenance practices, systems, and documentation.
Quantify and communicate the broader benefits of implementing proactive defect elimination within the operation.
Use benchmarking processes and results to identify opportunities for improvement.
Analyze downtime, performance, condition, and cost data and transform it into actionable steps.
Use benchmarking processes and results to identify opportunities for improvement.
Analyze downtime, performance, condition, and cost data and transform it into actionable steps.
Proficiently use data analysis tools and systems (e.g., 1SAP, delay account systems) to gather data for analysis.
Frame analysis outcomes to meet communication requirements for various audiences.
Set and use leading key performance indicators to drive improvement in the Maintenance function.
Use routine work observations to drive compliance with defined standards and address performance deviations.
Set targets for measuring Maintenance function performance and prioritize improvement initiatives based on performance results.
Build compelling business cases aligned with the business objectives to gain support and resources.
Identify and engage with stakeholders to secure endorsement for the implementation of maintenance strategies and improvements.
Understand the maintenance strategy development process and its impact on equipment performance and review triggers.
Evaluate that Operations input, precision maintenance requirements, spares, materials, and supporting documentation are considered in strategy development.
Reliability skills:
Should have experience working on failure modes of mechanical, electrical and hydraulic systems.
Should have thorough understanding of reliability assessment tools and techniques.
Experience in calculating the reliability metrics like MTBF, MTBR or MTTR etc.
Ability to train, mentor and control the new joiners to the team.
Knowledge of commercial reliability assessment software packages (like Reliasoft, Weibull++, Mini tab etc.) would be beneficial.
Reliability/Domain specific Reliability courses are preferred
Desirable certification: Certified Maintenance & Reliability Professional (CMRP)
