Job Description
JOB TITLE:
Process Engineer- Machining
Hcm Job Name
Engineer. Process.
FUNCTION: Operations
FLSA STATUS: Exempt
REPORTS TO: Manager/Department Head
BUSINESS SEGMENT: Rig Systems
BUSINESS GROUP: Mission Products
LOCATION: Pune, India
Job Summary
Plan, organize and formulate efficient operational programs, tooling requirement and work holding devices for numerical control machines through the application of established or pre-determined manufacturing engineering methods to provide optimum utilization of machine capabilities.
Primary Responsibilities
- Formulate efficient operational programs, validation of 3D models, defining of tooling and work holding devices that maximize machine utilization and product quality to assure customer expectations are met.
- Complete and maintain the entire process sheet documentation including set up, tooling and offset details and file system.
- Defining of end-to-end process and prove out on the machine.
- Maintain awareness of new ideas in work holding devices, processes, tools, methods, etc. and apply them effectively to NC manufacturing.
- Formulate and maintain the operational related SOP and WI.
- Be responsive to the short-term needs of the shop to keep the NC machines running at 100% efficiency.
- Contribute to the cost reduction program by actively seeking and reporting opportunities for reduced costs.
- Develop and maintain open communication with all personnel in include accepting suggestions and instruction.
- Responsible for coordinating with the Manufacturing Engineer to update routers for part programs created or modified.
- Perform other work-related tasks as assigned.
- Comply with all NOV Company and HSE policies and procedures.
- Assist in developing the parts at supplier end.
Facility/Group Specific Responsibilities
- Creation of solid models for use in machine programming
- Creation of NC programs and process sheets for various machines such HMC, VMC, Lathes, VTL, multi-axis etc.
- Work with M.E and Machinist to prove out NC programs.
- Create and maintain machining process sheets with most current revisions.
- Assist in Quotation & cycle time estimation for new parts.
- Develop and maintain part specific tooling list.
- Create process drawings wherever required.
- Assist ME for creating New Standard BOM/Routers
- Participate in process improvement initiatives.
- Design and assist in developing tooling & fixturing wherever required.
Education & Experience Qualifications
- Diploma/Bachelor's degree in Mechanical/Production
- 3-4 years of experience in machine shop process engineering
- Must be proficient with CAM software (SolidCAM, MasterCAM, Esprit etc.)
- Proficient in CAD software such as Solid works, Autocad, ProE etc
- Must have in-depth understanding of manufacturing process such as Turning, boring, milling, drill & tap, tooling and work holding devices.
- Experience with creating solid models from drawings for use in programming is desirable.
Job Requirements
- CNC machine process development
BEHAVIORAL COMPETENCIES
- Good behavior, team player, good communicator
TECHNICAL COMPETENCIES
- Hands on experience of CNC machine (HMC, VMC, VTL, multi-axis machines of different makes) operations, good understanding of cutting parameters, work holding devices, cutting tools/special tools and machining strategies.
