PF Process (CRO- Raw Mill) L4

Professional Experience description: CCR Kiln operation, Mill Operation, Refractory installation, Knowledge of safety standards

JOB PROFILE:Responsible of Line 4 Kiln productivity and specific power consumption are within the target value. Debottlenecking in the section continuously. Zero medical case and 100% IMS system implementation.

KRA 1:Accountability: Production and Quality.
Monitoring of Raw Mill / Cement Mill /Kiln / Coal Mill 4 process parameters for production optimization and quality control.

- Close monitoring of process parameters i.e. draft, temperatures, power etc. along with process trends.
- Corrective and preventive action for abnormal situation / alarms.
- Interact with concerned maintenance department for shift problems.

KRA 2:Cost Control.
Identifying and bringing to the notice of Section Head for unnecessary interlocks / idle running of equipment's.

Continuous monitoring of trends along with process parameters.
Ensure running of power saving equipment in SPRS.
Running Raw Mills / Cement Mills and Kilns / Coolers 4 in 4 logic control.

KRA 3:Process Maintenance Jobs.
Coordination for Refractory work in shutdown activities and shutdown jobs at various places.

Supervise for correct installation of bricks / castable.
Take no load trials of standby equipment's.
Changeovers whenever required.
Co-ordination for shutdown activities assigned

KRA 4:Housekeeping and Environmental / Safety.
Practice of good housekeeping standards with reference to spillages / leakages etc. and environment / safety performance in the section / team area.

Monitor performance of dust control equipment's i.e., GCT, ESP, Dust collectors, CO tripping.
Using personal protective equipment's.
Participating in WCM activities

SBO round and Walk by inspection

KRA 5:System Implementation:
The system requirements of ISO, EMS, OHSAS, SA 8000 and WCM systems in Raw Mills / Cement Mills and Kiln / Coal Mills 4 thorough the involvement of employees for improving plant working and quality standard.

Identify and improvement study and kaizen.
Identify & get rectified.
- Abnormalities.
- Spillage/leakages.
- Unsafe conditions/practices.
5S activities.
- Points emerged in campaigns..
Implementation plan for
Quality improvement objectives.
Improvement of WCM criteria score.
EMS targets.
Internal customer rating improvement.
- Statutory compliance.
Improvement of OEE/MTBF/MTTR
- Elimination of muda.
Does why why analysis.
Prepare/present weekly/monthly WCM presentation.
Develop one point lesson.
Update WCM activity board
Create awareness in team members.
Develop visual controls.

Critical Job competencies / Mandatory Skills: Kiln and Mill operation and process Optimisation, Refractory installation.

Professional Qualifications: B. E (Chemical)/Diploma(Chemical) /M.Sc.

Essential: B.E /Diploma (Chemical).