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Aditya Birla Group

PF Mines (Operation)

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Job Description

Job Description

Job Purpose

Responsible to provide required quantity and quality of limestone as per Mine planning, with effective utilization of available resources by adopting SAFE & BEST practices.

Responsible for targeted shift production and quality within the budgeted cost.

Ensuring conservation of available natural resources.

Ensuring the compliance of safety in the shift working.

Optimum utilization of available manpower and mining machinery.

Skill development and training of HEO s.

Upkeep of working areas, haul roads and crusher hoppers.

Ensuring safe and effective utilization of contractual equipments.

Job Context & Major Challenges

Gujarat Cement Works is one of the single largest cement plants with installed capacity to produce 5 million MT clinker per annum employing approximately 599 people. It manufactures a range of premium brand of cement for Export market. The plant consists of 2 lines currently producing 8200 and 7800 tpd of clinker.

The Kovaya limestone mine is a captive mine for Gujarat cement works. Total mining lease area is 953.32 hectares out of which around 85 hectares is under coastal regulatory zone, which can not be mined. The lease area is surrounded by five villages and very sensitive basically due to crop .Thus at Kovaya mine conventional as well as Surface miner used for extraction of 7.2 million MT limestone per annum. Surface miner does not require drilling & blasting, an eco-friendly mining method and also it allows winning limestone up to the lease boundary. Being a shallow deposit and high demand, the area of excavation is very large in comparison to other mines. The deposit is h

eterogenous in nature and marginal grade. Thus quality control as well as conservation of mineral is the critical operation at this mine.The mine is situated at 3 Kms from plant and has total geological reserves of 392 million tonnes of limestone of which 199 million tonnes is waste/rejects. Usable reserves are at 193 million tonnes and usable balance reserves are 181 million tonnes at 101 LSF.

The life of the mines is 25 years. The mine is presently fully mechanised.

The position is responsible for Shift Mining Operations which includes crushing activities. The activity is divided into allocation of various resources like manpower, machinery,etc to derive optimum output from them to have cost effective mining. The job assumes great significance in view of the fact that the quantum of production is 23000 MT/Day and the marginal grade of limestone available with us.Major Challenges:

Effective shift operation of the mine, both conventional and surface mining, to achieve targeted production within the budgeted cost.

Maintaining required limestone quality in a highly heterogeneous deposit.

Conservation of working faces containing high grade limestone and effective utilization of sub-grade mineral to increase life of the mine.

Maintaining safety in mine working by regulating movement of contractual transporting vehicles.

Achieving average crusher TPH of 1300 (during dry season) by maintaining consistent feed ratio of conventional and surface mining material.

Skill development of HEO s.Major Challenges:

Effective shift operation of the mine, both conventional and surface mining, to achieve targeted production within the budgeted cost.

Maintaining required limestone quality in a highly heterogeneous deposit.

Conservation of working faces containing high grade limestone and effective utilization of sub-grade mineral to increase life of the mine.

Maintaining safety in mine working by regulating movement of contractual transporting vehicles.

Achieving average crusher TPH of 1300 (during dry season) by maintaining consistent feed ratio of conventional and surface mining material.

Skill development of HEO s.



Key Result Areas

KRA (Accountabilities) (Max 1325 Characters)Supporting Actions (Max 1325 Characters)
KRA1Accountability:Lime Stone Supply

To execute excavation, transporting and crushing activities for timely supply of right quality and quantity of Limestone as per the plant requirement.
Operating at the locations as per the given Blend Plan.

Allocation and deployment for operation of HEMM.

Proper blending of the conventional and surface mining material

Online quality monitoring of crushed limestone through CBX.

Deployment of auxiliary machineries to support the mine shift operation.

Periodical update of pile position for timely corrective action.

Take necessary and proactive preventive action to eliminate deviations.
KRA2Mine Development

To execute the excavation and surface mining operation to create faces/blocks, development and maintenance of haul roads and benches, as per the Mine Plan, fulfilling statutory requirements.
Monitoring of excavation and surface mining operation for proper development of the faces and blocks.

Regular maintenance of working faces, haul roads and ramps.

KRA3Productivity and efficiency

Monitor & take corrective actions in achieving productivity in mining operations and crushing to optimise mining cost.
Monitoring loading of the Excavators, Dumpers & contractual loading and transporting vehicles.

Ensuring operation of the HEMM in a manner that idling is reduced

Educate & motivate operators to achieve higher productivity.

Optimise crusher utilisation.
KRA4Overburden Removal

Coordinate the removal of soil over the mine surface, as per the mining plan to make surface available for drilling and blasting.
Deployment of machinery for development.

Dump the soil at predermined location to create and maintain dump.

Supervise overburden removal by the contractor.

Deployment of Dozer for dump maintenance.
KRA5Safety

Ensure safe operation of all the equipments in shift operations and comply statutory requirements.
Allocate equipment operation as per job and skill.

Ensure and implement rules and regulations for safe working.

Educate & motivate worker for safe operation.

Motivation of workers for reporting of nearmisses and abnormalities

Periodical inpection of all working places to identify and eliminate unsafe conditions.
KRA6System Implementation:

The system requirements of ISO, EMS, OHSAS, and WCM systems in thorough the involvement of employees for improving working and quality standard.
Ensure WCM activities are carried out in own area as per standards

Identification of improvement projects for operational efficiency improvement.

System implementation and ensuring total compliance of requirements as per various statutes.

Diploma

More Info

Role:Engineer

Function:Mining

Job Type:Permanent Job

Skills Required

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Date Posted: 26/11/2024

Job ID: 101488037

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Last Updated: 26-11-2024 06:11:25 AM
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