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Carrying out of Instrumentation maintenance activities in Kilns (1,2&3), Preheaters & Coolers. To Optimize plant availability through modification / improvement jobs in instrumentation area for cost reduction and productivity improvement
Rajashree Cement is one of the single largest cement plants with an installed capacity to produce 4.2 million tons of cement /annum with captive power plant (38.5 MW) and mines, employing approximately 850 people. It manufactures a range of premium brand of cement and enjoys a reputation of giving value for money. It is one of the largest cement plant at a single location in the country. Rajashree Cement has opted for the Best World Class Technology equipment right from its inception.
The plant consists of 3 Lines, currently producing 2800, 3775 & 4800 tpd as against design of 2200, 3000 & 3500 tpd respectively.
| KRA (Accountabilities) (Max 1325 Characters) | Supporting Actions (Max 1325 Characters) | |
|---|---|---|
| KRA1 | Accountability:1.PLANT AVAILABILITY Regular checking of equipments for smooth and trouble free operation of equipments for maximum availability | - Analyse stoppages - Carrying out preventive maintenance of equipments. - Attending the breakdowns of equipments. - Analyzing results and taking corrective actions. - Carrying out modifications required for process. - Issuing the materials required for maintenance. - Co-ordinating with section head for planning & execution of shutdown jobs. |
| KRA2 | COST CONTROL & OPTIMISATION Effective utilization of available spares to reduce spare cost for maintenance. | Co-ordinating with section head in preparation of effective annual budget. Standardization of field equipments for cost reduction. Alternate material / design change, development and trial. Status checking of actual consumption of material with respect to budget. Periodic spares availability checking. Carrying out why why analysis. Carrying out the changes or modifications for power saving/spillage or leakage reduction. |
| KRA3 | CALIBRATION Timely calibration of all field instruments According to ISO schedule. | - Calibration of temperature transmitters, pressure transmitters, kiln feed systems, belt weighers, weigh feeders, level sensors, gamma ray system and gas analyzers within the due date. - Updating the ISO documents - Pasting the calibration stickers on equipments. |
| KRA4 | PLANT IMPROVEMENT / MODIFICATION Carrying out modifications as per requirement for continuous improvement in section . | Data collection & analysis Identifying improvement / problematic area. Discussion with superiors. Brainstorming for alternatives. Checking the available resources. Carrying out the modification within the time. |
| KRA5 | ENVIRONMENT & SAFETY Carrying out all the activities required to maintain good house keeping and safety standard of the section. | - Regular checking of ESP panels and DUST COLLECTOR purging systems as per checklist. - Regular checking of CO HIGH hardware interlock with ESP panels for the safety purpose. - GAMMA - RAY source condition checking. - Coal mill INERT GAS purging system checking. - Identification and rectification of unsafe points and leakage points. - Regular checking of level sensing instruments and safety interlocks. - Impart training to workmen / contract workmen about safety. - Checking of tools and tackles. |
| KRA6 | 6.SYSTEM IMPLEMENTATION Implementation of ISO / EMS / OHSAS / SA 8000 / WCM / SAP Systems in the section and effective participation in team activities. | - Identifying and executing improvement studies and kaizens - Identification and rectification of abnormalities- - spillage / leakages - unsafe conditions / practices - 5S activities - Points emerged in campaigns. |
| KRA7 | Carrying out implementation of quality improvement activities. Elimination of MUDA Improvement of OEE / MTBF / MTTR Prepare / present Weekly , monthly WCM presentations Develop One Point Lessons Updating the WCM activity Boards Developing Visual Controls Create awareness among the team members Creation of maintenance / break down orders Updation of daily check list & creation of notification and closing in SAP Creation / service entry of work orders Creation of BOM of equipments Creation of indents / issue passes |
Diploma
Date Posted: 27/11/2024
Job ID: 101582337
