Responsibilities & Key Deliverables
The Process Engineering Manager is responsible for designing, implementing, and optimizing manufacturing processes, equipment, and production lines. This role ensures operational excellence through continuous improvement initiatives focused on safety, quality, productivity, and cost efficiency.
- New Model Introduction & Migration:
- Collaborate with PD, PVE, Manufacturing, and QA teams to ensure smooth integration of new models and migration projects.
- Develop efficient processes and execute strategies to meet project timelines and quality objectives.
- Process Development & Robustness:
- Design robust manufacturing processes to deliver zero-defect products.
- Implement PFMEA, error-proofing (Poka-Yoke), and Statistical Process Control (SPC) to ensure process reliability and defect prevention.
- Conduct capability studies (Cpk/Ppk) and implement corrective actions to address process deviations.
- Process Innovation & Continuous Improvement:
- Drive lean manufacturing initiatives, focusing on lead time reduction and value-added ratio (VAR) improvement.
- Implement continuous improvement projects, targeting enhanced productivity and cost savings.
- Leverage advanced technologies, including digitization and PLC systems, for process optimization.
- Project Management & Capex Planning:
- Prepare and manage Capex budgets to improve PQCDS (Productivity, Quality, Cost, Delivery, Safety).
- Oversee the end-to-end execution of capital projects, from justification to equipment commissioning and SOP finalization.
- Quality Assurance & Issue Resolution:
- Build quality into processes through advanced tools like PFMEA, SPC, CAPA, and PPAP.
- Address chronic and critical quality issues in collaboration with cross-functional teams.
- Maintain adherence to Quality Management Systems (QMS) and compliance with ISO and OHSAS standards.
- SAP & Bill of Materials (BOM):
- Utilize SAP for production planning, process management, and material transactions.
- Ensure accurate management and maintenance of Bill of Materials (BOM) to support seamless production processes.
- Team Leadership & Development:
- Mentor and train team members to ensure skill development and alignment with organizational objectives.
- Foster collaboration across teams, including QA, CRE, PVE, and PD.
- Compliance & Standards:
- Ensure compliance with safety, quality, and environmental standards, including ISO and OHSAS certifications.
- Maintain and enhance adherence to quality systems, including process flow diagrams, control plans, and SOPs.
Preferred Industries
Manufacturing
Automobile
Manufacturing & Trad
Education Qualification
Education Qualification
- Bachelors of Technology in Mechanical
- Bachelors of Technology in Automobile
General Experience
General Experience
As the Process Engineering Manager, you are expected to have a minimum of 10 years of professional experience, with at least 5 years specifically in a Process Engineering role. This experience should demonstrate a strong understanding of manufacturing processes and the ability to drive continuous improvement initiatives.
Preferred Industries: Manufacturing, Automobile, Manufacturing & Trade
Critical Experience
Critical Experience
Experience in leading new model introductions, developing and implementing robust manufacturing processes, driving continuous improvement initiatives, managing Capex budgets, overseeing Quality Assurance, utilizing SAP, and providing team leadership is critical for success in this role.
System Generated Core Skills
Process Knowledge - Assembly
Testing
Customer Delight
Stakeholder Management
PQCDSM
Employee Management
Skill Development
Innovation
Shop Floor Management
Production Management
Communication Skills
Relationship Management
Occupational Health and Safety Management System (OHSAS)
System Documentation
TS 16949 - Quality Management System
ISO 14001 - Quality Management
OHSAS 18001 - Occupational Health & Safety
Total Productive Maintenance (TPM)
Continuous Improvement
Process Development
Productivity Improvement
Customer Orientation
System Generated Secondary Skills 
