- Coordinating with the plant quality and reliability team to conduct Temperature Uniformity Study (TUS) and System Accuracy Test (SAT) of all the furnaces involved in thermal treatment of FRP & Extruded Aluminum on Shop floor and in Laboratory.
- Provide technical support to plant team to have close monitoring of the furnaces and it s control system for it s fitness to be in production cycle.
- Provide technical support to the plant engineering team for furnace correction / updation / modification etc. (Get involved with national and international players to provide corrective measures for the furnaces in case the furnace is found not suitable to be in operation as per TUS & SAT study report)
- Facilitate / coordinate / arrange technical training for self and plant team members on various topics like the Heat Treatment Process, Temperature uniformity study, AMS2750 etc. to keep abreast with latest technology and development.
- Define and implement cross plant rules and guidelines w.r.t. capturing, monitoring, recording of quality related process data.
- Conduct process summit and exchange with Novelis / other technology partners for knowledge integration.
2) Key Result Areas/Accountabilities:
Key Result Areas/Accountabilities
Supporting Actions
- Safety
- Establishing SOPs for conducting furnace studies activities in safe manner.
- Achieve zero incident in all the above activities.
- Sustainability
- Set SOP for storage, reuse and disposal of all the required items for conducting the TUS & SAT of the furnaces.
- Improve the knowledge base about heat treatment process, suitability of the furnaces, about different international standards like AMS2750 , TUS & SAT etc.
- Cash & Cost
- Review the plant level RCA for the failure cases.
- Assisting plants to reduce the energy losses in the heat treatment processes and implement world best practices.
- Measure the external & internal failure of product on account of variation of product quality due to any heat treatment in consistencies.
- Customer
- Maintain a master list for all the furnaces in the downstream.
- Own the responsibility of conducting all the TUS & SAT in timely manner.
- Standardization of process for furnace release / hold to be in operation based on TUS & SAT
- Standardization of procedure for conducting TUS & SAT
Qualifications: Bachelor Of Engineering
Minimum Experience Level: 6-10 Years
Report to: Assistant Vice President
