BASIC FUNCTION -
Perform Product cost out opportunity in a target-oriented manner through VAVE methodology and cost analytics. Work with cross functional teams to identify the Products for cost out, analyze and execute the Cost reduction VAVE projects.
Execute VAVE Design Projects following the Exit Gate process.
Work with cross functional teams (Internal and External) in product development.
SPECIFIC RESPONSIBILITIES
Lead the VA/VE Projects to meet/exceed the Annual Targets
Actively participate VA/VE Workshops for New Idea generations, Work closely with Global VA/VE Coordinators and exchange the VA/VE learnings between the networks.
Perform cost out opportunity mining exercises by pareto analysis, competitor benchmarking & tear down etc.
Apply VAVE methodologies and identify cost reduction opportunities.
Perform cost benefit analysis and finalize annualized savings for given project.
Prepare alternate design concept models and drawings using Creo software.
Use GD&T (Geometric dimension & tolerance) & tolerance stack up knowledge during drawing / data creation.
Coordinate the prototype development and verification testing of modified designs.
Coordinate Innovation idea generation, Patents study, Improvement initiatives within the department.
Support the CPD (Current Product Development) activities within the VC India Team
Create BOMs and engineering change requests and release the revised designs in Windchill database and SAP.
Work with cross function team and make sure the product changes are in line with the codes and standards and customer value proposition.
Work closely with Cross Functional team and drive Engineering deliverables for VA-VE/CPD Projects.
Document all the activities as per ISO requirements and report to the Stake holders on recommended frequency.
B. PRINCIPLE ACCOUNTABILITIES
List the expected end results that must be achieved in order to fulfil your job purpose and the activities that help in achieving these results.
EXPECTED END RESULTS
MAJOR ACTIVITIES
Expected: Lead the VA/VE activities to meet/exceed the Annual Targets within the VC India Team
Results: Work with VC Engg team to generate New VA/VE Ideas, Ensure tracking and monthly status reporting of VA/VE ideas
Lead VA/VE & Innovation Workshops for New Idea Generation for meeting/exceeding the VA/VE Targets at Department level.
Lead VA/VE Projects as a Project Manager and Coordinate the completion of Engineering Deliverables as per Project Plan
Apply VAVE methodologies and identify cost reduction opportunities.
Perform cost benefit analysis and finalize annualized savings for given project.
Lead Competition benchmarking & Patent study activities
Present the VA/VE Project status to the Leadership team on monthly basis.
Track & Provide Visibility on VA/VE Implemented & Innovation Idea generation status on monthly/Quarterly basis
Publish VA/VE Report of New Standardization / Innovative Ideas generated, Existing ideas implementation status, etc
Prepare alternate design concept models and drawings using Creo software.
Develop & Coordinate Prototypes/Tooling's for VA/VE Projects
Develop & Coordinate - QTP & Design Validation Plans
Work closely with Global VA/VE & Innovation Coordination teams
Expected: Gather market feedback on product configurations specifically required for India market.
Results: Frequent Benchmarking of competitor products and implementation of new ideas to be market leader.
Lead Benchmarking activities & providing technical analysis and implementation of competitor benchmarking.
Lead discussions with Patent/Legal team on different Patent applications, Study all related Competition patents and highlight the infringement areas, so that product engineers can ensure a different design feature with no conflicts.
Design modifications recommended to accommodate continuous production and sale of existing products or improve production efficiency or cost.
Assisting in the translation of market and customer requirements into projects and product designs
Expected: Lead/Support the CPD/REA (Small VA/VE) activities
Results: Ensure response on CPD queries as per agreed timelines related to VC Engineering Products
Lead/Support for assigned CPD/REA (Small VA/VE) activities for India VC Engg
Providing Visibility on different CPD/REA (Small VA/VE) queries received and their completion status.
Complete all engineering deliverables required for completion of assigned CPD/REA (Small VA/VE) activities.
Expected: Good CAD Expertise on CAD (Creo) in order to independently manage the VA/VE CAD activities.
Results: Knowledge of Advance part and surface modelling on CREO and understanding of Kohler products, Good knowledge of Plastic & Stainless Steel parts
Providing CAD data, models, and drawings for a variety of VA/VE projects of existing products.
Preparation of CAD models, assemblies, drawings, and documentation needed to define the product design.
Maintaining awareness of relevant product technologies and improving technical skills
Expected: Design guidelines, BOM, Test standard.
Results: Understanding of Current Kohler design guidelines with respect to Product Drawings, Bill of Material, Test Standards, and PPAPs.
Evaluating the technical feasibility of new product concepts and potential modifications to existing products.
Responsible for creating and maintaining the necessary documentations for products (PCI, BOMs, Drawings, verification reports etc.)
C. KEY INTERACTIONS
Who (internal/external) does this position interact with on a regular basis to perform this role How often and for what purpose
Internal
External
India VC Product Engg Team
India VC VAVE Lead
Global VC Product Engg Team
Global VA/VE Coordinators
ITC, Pune VC Engg Team
Marketing - VC
Sourcing & Development Team
Manufacturing/Quality VC Plant
Industrial Design Team
Supplier Technical Teams
D. DIMENSIONS
List the data which will reflect the scope and scale of activities concerning your job.
(These should be quantifiable numerical amounts)
Authority to perform the allocated responsibilities.
Authority to communicate with internal stakeholder directly & give recommendations on Technical queries
Authority to stop others doing unsafe work
E. SKILLS AND KNOWLEDGE
State the minimum acceptable proficiency for this job. Do not state incumbent-specific information
EDUCATIONAL QUALIFICATIONS
B. Tech Mechanical Engineering (From Reputed Institutes, with 1st Division), with (Min. 13 Yrs.) of Industrial Working Experiences
Hands-On Working Experience of VA/VE, Cost Innovation Projects in a Global MNC.
Working Experience on Creo (3D Modelling, Assembly, Advance Surfacing & 2D Drafting) of Minimum 12 Years is required
